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Upscaling of process from Laboratory to Industrial design

  • Process developed for extraction of ‘petroleum pitch’ from contaminated soil in Bahrain
  • Modern plant designed for refining of ‘Lanolene’
  • Oil extraction from DDGS (distillery dry grains and soluble) 1,000 TPD

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  • Capacity 20 Tph to 200 Tph
  • Moisture reduction from 20% to 11%
  • Optimal design to achieve low equipment cost

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  • Design of chamber and worms to maximize capacity and oil expression, with minimal electricity and low heat generation.
  • Metallurgy developed to minimize wear, at reasonable cost of wear parts
  • Capacity up to 600 TPD on Rapeseed (Canola)

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Specific skills developed to upgrade existing plants, for capacity enhancement and efficiency improvement. This is achieved by the process of ‘de-bottlenecking’, thereby keeping costs very low.

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  • Dust –free Bran Preparation, and low-energy solvent extraction plants
  • Physical Refining of RBO, with low refining losses, retaining high levels of ‘Oryzenol’   
  • (Up to 1,200 ppm)                

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  • New method developed for partial oil extraction (up to 10%) in Seed Preparation section with ‘drain-cage’ Expander
  • – Helps lower steam and electricity consumption in extraction
    – Helps enhance the extraction capacity 
  • Miscella Refining with low oil losses and light oil color
  • Drying of ‘soap’ under vacuum, to produce solvent-free, thick soap

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  • Protein content 50% minimum (with Indian soybean), and Fiber content 4% max.
  • PDI up to 80%
  • Equipment cost much lower than ‘Flash Desolventiser’

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Modern plants with low process costs (low steam and electricity and low solvent loss) for Soybean, Rice Bran, Rapeseed (Canola), Cottonseed, Sunflower seed, Sheanut, Palm kernel, capacities from 200 TPD to 2,000 TPD 
e.g., Soybean 600 TPD: 
Solvent loss 1 Kg/T, Steam 260 kg/T, Electricity 24 kWh/T

Consistent high-quality products e.g., Soybean Meal urease activity controlled precisely between 0.15 and 0.5 as required.
Soybean extracted oil color Red 1.2 max. (in ¼ inch cell)

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